Opt for a durable and chic custom mailer box crafted for direct shipping. Select either black ink or full-color printing to match your branding. Ideal for subscription boxes, e-commerce packaging, and retail-ready gift boxes. Looking for other options? Explore our customizable Product Boxes and Shipping Boxes to meet all your packaging requirements!
Custom Mailer Boxes
Upgrade Your Deliveries With Custom Mailer Boxes
Want to impress your customers? Give them a memorable unboxing moment with high-quality mailer boxes. Whether you’re shipping e-commerce items or sending out custom subscription boxes, you can maximize brand impact by using a beautifully designed custom mailer box. These custom mailers are perfect for packaging products such as apparel, footwear, gadgets, wine, and more—ensuring every delivery feels special.
Take full control of your mailer box design. From selecting the right size for your items to creating vibrant, branded graphics, our online 3D design tool allows you to preview your custom mailer boxes before ordering.
Personalize the Mailer Box for Your Brand
Beyond online orders and custom subscription boxes, personalized mailer boxes are also ideal for promotional campaigns and seasonal packaging. Use them for corporate giveaways, festive events, or even as stylish gift packaging for birthdays, graduations, and holidays. With full customization, these mailer boxes custom are versatile enough to fit every branding need.
Tailored to Match Every Requirement
Each custom mailer can be produced according to the exact size you require, within the following ranges:
Length: 3″ – 25″
Width: 2″ – 25″
Depth: 1″ – 15″
These dimensions refer to the inside of the box, with extra space available for protective clearance.
Premium Features for a Better Experience
Enhance your mailer box with functional upgrades. Box inserts ensure products stay secure during shipping, while window cutouts allow a preview of the featured product inside. With these options, your custom mailer boxes do more than protect—they create excitement the moment they arrive.
Why Choose YiHongBox?
YiHongBox Box Packaging is your one-stop solution for fully customized packaging—offering end-to-end services to bring your unique packaging vision to life.
Structural Design Support
From concept to prototype
Premium Print Quality
Certified equipment, precise color
Sustainable Materials
FSC, Soy Ink, Recyclable Paper
Fast Sampling & Delivery
Samples in as fast as 7 days
Frequently Asked Question
The turnaround time for custom mailer boxes typically ranges from 10 to 20 business days, depending on the complexity of your design, order quantity, and production schedule.
Our standard MOQ for Custom Mailer Box starts at 500 units. Bulk orders benefit from tiered pricing.
Measuring your mailer box is simple:
Length (L): Measure the longest side of the box from end to end.
Width (W): Measure the shorter side of the box from side to side.
Depth/Height (H): Measure from the base to the top edge of the box.
  Tip: Always measure the inside dimensions if you want to ensure your products fit perfectly. Using a ruler or measuring tape works best for accuracy.
The weight a corrugated box can support depends on its material strength, board type, and size. Standard single-wall corrugated boxes typically hold up to 30–40 lbs (13–18 kg), while double-wall boxes can support up to 80–100 lbs (36–45 kg) or more.
QR codes are added to custom boxes for easy access to information. Scanning the code can direct customers to your website, product details, promotions, or tracking information. This enhances the unboxing experience, boosts engagement, and allows you to connect digitally with your customers.
Your custom boxes are carefully packed and shipped to ensure they arrive in perfect condition. We use protective packaging such as shrink wrap, cardboard layers, or pallets (for bulk orders) depending on the order size. Shipping is handled via reliable courier services and you will receive a tracking number so you can monitor your shipment every step of the way.
Rigid
A thick and sturdy chipboard known for its premium quality and durability. It is used for luxury packaging and high-end product displays
Cardboard
A durable and lightweight paperboard material. It can have a clay-coated surface on one or both sides for enhanced printability.
Corrugated
A strong and lightweight material with a fluted inner layer for added durability and cushioning. Perfect for shipping and product protection.
Kraft
A strong, eco-friendly, unbleached kraft paperboard made from wood pulp. It has a natural brown color, making it ideal for sustainable packaging.
Aqueous
Water-based coating offers environmental friendliness and fast drying.
Glossy
A shiny and vibrant finish thatenhances color depth andcontrast,making designs pop.
Soft-Touch
A velvety, premium finish that
adds a luxurious feel while
providing a subtle matte
appearance.
Matte
A highly reflective coating gives a shiny, polished appearance.
Hot Foil Stamping
Form of relief printing in which foil is transferred to a surface at high temperatures.
Embossing
Creates a raised, textured effect on paper or cardstock.
Debossing
Creates a depressed, indented effect on paper or cardstock.
Window Patching
Die-cut shape is layered with plastic film to feature a window showcasing the product inside.
